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Welcome to Oplus Casting Pvt. Ltd.

OPLUS Group has incorporated a new company Oplus Casting Pvt. Ltd. to establish a Foundry with latest V-Process Moulding Line having casting capacity of 2000 ton/month, exclusively for Counterweights up to 6-ton single casting weight.

Foundry Configuration

• Production Capacity: 2000 ton/month.
• Direct Liquid Metal from Blast Furnace (120 ton/day).
• Induction Furnace with 6-ton crucible for metal refining (future plan).
• Moulding Box size - 2700*1700*800/950mm.
• Factory Shed - 20000*60000 mm * 2 sheds (+1 shed planned).
• Fettling, Finishing, Painting & Packing area.

Solution

V-Process Moulding Line gives a Clean & Green Solution and provides a good working environment to the Foundry Team.
Binderless Sand is used to create moulds with vacuum, hence a Pollution Free Environment; the sand is reused without detoriation.
Gives a smooth surface 100-120 RMS Value.


Foundry Equipment

• Ladle Transfer Car for Liquid metal Transfer from BF to Moulding Bay- Kiejie make.
• Transfer Ladles of 10 ton capacity with top cover-2 Nos Bay- Kiejie make.
• Pouring Ladle 10 ton Capacity Bay- Kiejie make.

Foundry Equipment

• Shot Blast Machine- 4-wheel Y-Type Hanger, Work Size 2000mm Diameter x 2500mm Length / Hook Capacity 5000 Kgs. Airless Centrifugal Four (04 Nos. x 15 HP), along with Dust Collector.
• Pathak BRAND Radial drilling machine model Z3050x16/1 max drilling capacity 60 mm in CI with hydraulic locking type.
• Hook hangers and Putty & Paint Station.

Foundry Equipment

• VAS Spectrometer Quanta Gold Plus X 50 Hz.
• Wavelength Range 163-417 nml.
• Elements checked – 13 Nos.


Inhouse Metallurgical Wet-Lab

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MECHANICAL LAB UTM MACHINE

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BRINELL HARDNESS TESTER

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Sand Lab Equipment (ELECTRONIC BALANCE)

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Sand Lab Equipment (SAND SIEVER)

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Sand Lab Equipment (HOT AIR OVEN)

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Sand Lab Equipment
(COMPRESSIVE STRENGTH TEST BAR MOULD)

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Sand Lab Equipment
(COMPRESSIVE STRENGTH MACHINE DIGITAL)

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Sand Lab Equipment
(SAND WASHER MACHINE - CLAY TESTING)

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Sand Lab Equipment
(DRILLING MACHINE)

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SHOT BLASTING MACHINE

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SAND COOLER

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Foundry Equipment-
(FARO Arm Quantum E-Max 4 metres Faro Arm 7 Axis)

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Foundry Equipment-
MOULDING LINE

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PAINTING LINE

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OUR FINISHED PRODUCT

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